Solar Sun Tracker Sun Trackers are a great way to get maximum performance out of your solar panels. Positioning your solar panels in a fixed location will do the job, but you will be robing your self of free power and maximum efficiency! The only downfall of a solar tracker is it takes energy to move the motor to reposition the panels so they are always facing the sun. Overall an efficient Solar Trackers can produce 30-50% more amp hour making it a very worth while project.

A simple solar tracker can be built using some common radio shack parts, to upgrade this project to full size, you would simply use a heavier duty motor and relays which would be dependent on the size of your panels and how much energy is needed to rotate them.

Parts List:
3 x LDR
1 x 33 R Resistor
1 x 75 R Resistor
1 x 100 R Resistor
1 x 10K Resistor
1 x 20K Resistor
1 x 2N4401 Transistor
1 x TIP120 Darlington pair
1 x 9v Relay
1 x 5v Motor

Simple Sun Tracker Schematic

With the schematic laid out, you can see it is a very simple design. The position of the sensors is what allows this system to track the sun.

Solar Tracker Sensor Layout - Photo courtesy of McGraw-Hill

Sensor #3 is located in an inverted enclosure so that the light will only hit it when its facing directly at the sun. When the sun leaves photoresistor #3, its resistance increases switching on the Darlington pair which interns switches on the relay that drives the motor. When sun hits the photoresistor it’s resistance decreases disabling the Darlington pair and in turn stopping the motor.

Now you may ask what happens when the sun goes down or is hidden behind a cloudy sky? Does this tracker aimlessly scan the sky? well this is where photoresistor #2 comes in, Flush mounted this little guy can see the entire sky. When photoresistor #2 senses the sun is out it drives the NPN transistor low. If the sun should disappear for the evening, the lack of sun will raise the resistance which brings the NPN transistor base high turning the darlington pair to low and disabling the tracker. Sensor #1 is mounted to the east, which will sense the sun rising in the morning.

I hope this tutorial on building a solar tracker has inspired you to build your own! If you build your own large scale tracker be sure to post what you used for a motor and any upgrades to this system.



5 Responses to “Building a Sun Tracker”

  1. Eric Johnson Says:

    On your parts list, you have 1 x 33R Resistor, but your diagram shows 2. The parts list also has 1 x 100 R resistor, but the diagram shows a variable resistor above the motor.

    Could you please clarify?

    Thank You,
    Eric Johnson

  2. Terry Hamidi Says:

    Very nice drawing explanations. I can not wait until I build it.
    Can you please give some ideas on how to build the mechanical portion of the project?

    Thank You

  3. AL Says:

    Eric the resistor above the motor is 40 ohms on a circuit the same as this I found a few years ago.

    I have built 2 of these and each time the 33 ohm resistor connected to the emitter of the 2n4401 has fried while adjusting 10k potentiometer, no idea why, I found a much better circuit recently that uses two ne555 timer IC’s

    Hope this helps and gets more feedback.

    AL

  4. Darma Says:

    This “sun tracker” has no circuit to change polarity on the DC motor. This means that it will turn only in one direction, thus, spinning day after day !

  5. calvin smit Says:

    How does the motor reverse for the next days sun? Would i use a limit switch at the end of the day to reverse the motor and move the panel back to the east?

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